Production engineering for furniture manufacturers

Exact by design. Repeatable by process.

We turn furniture designs into products a factory can manufacture consistently. From the designer's concept through engineering, CNC programming and prototyping to series production, we develop the complete manufacturing process for the client's own machines. Everything is delivered as one integrated engineering package, owned by the client.

maßgenauGerman, adj. Dimensionally accurate.

Exploded CAD assembly of the chair: legs, seat, arms and backrest pulled apart with their dowels
CHAIR · EXPLODED ASSEMBLY
SOLID WOOD

Work

Seamless outside. Engineered inside.

01

Chair

Material
Solid American walnut
Connection
Floating tenon, dowels
Machining
5-axis CNC
Finished walnut joint between the front leg and the solid-wood seat
Exploded CAD view of the joint: solid-wood seat, floating tenon and dowels pulled apart from the front leg
Detail 01 · ExplodedSeat · tenon · dowels · leg
02

Bookshelf

Material
American walnut veneered multiplex, solid American walnut, black steel
Connection
Flanges, recessed connector plates, threaded inserts, fasteners
Machining
3-axis CNC
Bookshelf in American walnut veneered multiplex, with wooden columns between the shelves and no visible fixings
Exploded CAD view of the bookshelf: veneered shelves, wooden columns, black steel flanges, recessed connector plates, bolts, threaded inserts and dowels
Detail 02 · ExplodedShelf · connections · fasteners

Services

Engineering between the designer's drawing and the factory floor.

Product engineering

Every piece is developed as a production-ready 3D solid model, with joints, tolerances and assembly resolved for solid wood, veneer, stone, glass and metal. Structural analysis supports design validation before physical prototyping.

  • Parametric 3D
  • Joinery
  • Static stress analysis
  • Nonlinear static analysis
  • Buckling analysis
  • Production drawings

CAD/CAM, CNC and robot programming

Each product is broken down into components, with fixtures, templates and stock defined for every part. CNC and robot programs are developed for the client's specific machines and tooling, then verified in simulation and on the machine.

  • Component breakdown
  • Fixtures
  • Templates
  • Stock definition
  • 3- to 12-axis CNC
  • Tooling
  • Robot programming

Prototyping and validation

The first prototype is manufactured on the client's machines. Components and assemblies are inspected against specifications, with engineering models and programs refined until the product meets agreed requirements.

  • On-site prototype
  • Program validation
  • Dimensional inspection
  • Assembly verification
  • Design iteration

Industrialisation and handover

Once the prototype is approved, the design is frozen and the process optimised for series production. A pilot run validates repeatability before final programs, fixtures and production instructions are transferred to the client. We support on-site start-up and train the operators.

  • Design freeze
  • Series programs
  • Repeatability validation
  • Production instructions
  • On-site start-up
  • Operator training

Process

  1. 01

    Design review

    The designer's model analysed, with engineering and manufacturability feedback.

  2. 02

    Engineering model

    Joints, tolerances, material behaviour and structural loads engineered into the 3D model.

  3. 03

    Production preparation

    Machining sequences, stock and fixtures defined in CAD before programming.

  4. 04

    CAM and programming

    Programs simulated and cycle times optimised before the first cut.

  5. 05

    Prototype and validation

    First piece made, assembled and tested, with changes fed back into the model.

  6. 06

    Industrialisation

    Design frozen, pilot run validated for repeatability, and the process handed over on site.

Experience

Proven in production, not on paper.

100+products engineered into series production
3–12 axisCNC programming, from routers to multi-axis cells
100%of files and programs owned by the client
We don't hand over drawings. We hand over a process that runs.
Sector
High-end residential and contract furniture
Scope
Product engineering, CAD/CAM, CNC and robot programming, prototyping, industrialisation and on-site start-up
Robotics
FANUC, ABB
Software
SolidWorks, Fusion 360, Alphacam, Bacci Pitagora, ROBOGUIDE, RobotStudio

Contact

Let's talk about your next collection.

Shorter development, fewer prototype rounds, and a process your team can run on its own. Tell us what you're developing and we'll show you the path to series production.

Email [email protected]
Based in Iași, Romania